Silicone Lenses

Silicon Fly Eye Lens

Advantage

Made of flexible and high fluidity optical liquid silicone

Class 100,000 optical clean LSR injection molding workshop

High light transmittance, low refractive ration and low density

Weightlight make it more impact resistant

Improve the production costs for large volumes needs of silicon fly-eye lens

Welcome custom made optical silicon fly's eye lenses

DESCRIPTION

Specification

Specification Of LSR Molding Silicon Fly-eye Lens

Product NameUV-resistant LSR molding silicon fly eye lens for projectors, silicone molding optical lenses manufacturer
Model NumberHHSL01
MaterialOptical Liquid Silicone
Hardness80 Shore A
Light Transmittance94%
Refractive Rate1.41
Density1.08
Mold TypeLSR Injection Molding
Mold CavityCustomized
MOQ1,000pcs/ size
ApplicationProjectors, Medical Devices



Application

  • Medical Devices

    Medical Devices

  • Projectors

    Projectors

Product Information

Silicone Fly-eye Lens

The silicon fly eye lens is an integrated arrangement of several small lenses, arranged in parallel with two compound-eye arrays so that the transmitted light is evenly distributed. The key to achieving uniform illumination using a double-row fly’s eye lens array is to improve its uniformity and illumination brightness.


China overmolding fly eye lens

  

Advantages of silicon fly eye lenses


1.  Uniform illumination.

UV-resistant silicon fly eye lens can achieve uniform illumination. Arrays of LSR molding fly eye lens are usually found in pairs and together with the spotting mirrors provide a uniform distribution of illumination planes. The focal point of each small unit lens in the first array of silicon fly eye lens with the centre of the corresponding small unit lens in the second array of silicon pore optics, with the optical axes of the two columns of UV-resistant silicon fly eye lens parallel to each other, and a spotting lens is placed behind the second array of LSR molding fly eye lens, with the focal plane of the spotting lens placed on the illumination screen to form a uniform illumination system.

2. High temperature resistance.

LSR molding silicon fly eye lens is ultra high temperature resistance, temperature resistance vary from -40 to over 200 Celsius degrees. During this period, silicon fly eye lens still has a stable refractive index, making the picture brightness output more stable.

3. Customized hardness.

The hardness of UV-resistant silicon fly eye lens can be customized, the optical silica gel material with high fluidity is conducive to the realization of complex microstructure design and has strong reproducibility.

4. Lightweight design.

The lightweight design of LSR molding fly eye lens can make it more impact resistant.

5. Anti-yellowing. 

The silicon fly eye lens is anti-yellowing, there is no change after 3000 hours 85℃/ 85% Humidity Aging testing.

6. High Light Transmittance.

The UV-resistant silicon fly eye lens can achieve to 94% to 96% light transmittance, without surface coating.

7. Cost Effective.

Comparing to glass or PMMA fly-eye lens, the production costs of LSR molding fly eye lens is way much lower.


China overmolding fly eye lens

Our Advantage


Our factory has been in R&D and producing custom molded silicone products for over 10 years, with 10,000 square meter production workshops, over 350 employees, imported production and inspection equipment. To provide customers qualified products, we've been certified by ISO9001, ISO14001& ISO13485. Welcome to visit our factory.


Silicon Fly Eye Lens


In-house Mold Manufacturing


With many imported mold making and inspection instruments, the optical silicone lens surface finish can reach to A1 and we can produce flash free LSR molding silicon lenses.


 Silicon Fly Eye Lens


Silicone Molding Production Workshops


Our factory has set up 3 class 100,000 clean production workshops for food grade, medical grade and optical grade silicone molded products. Should any chance, highly welcome to visit our factory.


Silicon Fly Eye Lens


Quality Control


Every product shall be inspected careflly before delivery.


Silicon Fly Eye Lens


Our Certification


Silicon Fly Eye Lens

Manufacturing Process

The process of LSR silicon fly's eye lenses is as following: 

Liquid Injection Molding- Deflashing- Inspection- Packing- Shipping


Liquid Injection Molding Silicone Optical Lenses

Packaging

For LSR molding fly eye lens, to keep the product clean and not deformed while in transportation and in storage, normally, the packaging as below.


1pc per PE film, 10pcs/ Blister Tray, 20 Trays/ Carton (Quantities will vary due to product sizes are different)


Liquid Injection Molding Silicone Optical Lenses

FAQ

  • 1

    What’s the advantage to choose liquid silicone to make optical lenses?

    Comparing to Plastic, the properties of light transmittance, anti-yellowing and weathering resistance are better. Comparing to Glass, the optical liquid silicone is easy to shape, the fluidity makes the complex or micro-structure designs moldable.

  • 2

    What’s the level of your clean production workshop?

    Currently, for Liquid Injection Molding, the workshop is Class 100,000, while for plastic, our factory has Class 10,000, or even Class 1,000 clean workshops.

  • 3

    Can you design the optical linear lenses?

    For now, we just do OEM designs. Our team is unable to do the product design.

  • 4

    What should I offer to custom silicone optical lens?

    Pls. offer us 3D drawing and performance requests.

  • 5

    Can I visit your factory?

    Yes, should any interest, highly welcome to visit our factory.

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