Silicone Lenses
94% light transmittance, made of highly transparent optical liquid silicone raw materials
Class 100,000 optical clean workshop
Resistant to yellowing, UV light and micro-cracking
Design flexibility for LED light optical parts
High fluidity helps to achieve complex micro-structure designs
Headlight led projector lens can be over-molded with other materials
DESCRIPTION
Specification
| Product Name | Manufacture Liquid Injection Molding Silicone Led Projector Lens In China |
| Model Number | HHSL01 |
| Material | Optical Liquid Silicone |
| Hardness | 70 Shore A |
| Color | Transparent |
| Mold Type | LSR Injection Molding |
| Surface Polish | Glossy |
| Process | LSR Injection Molding- Inspection- Deflashing- Inspection- Dust Free- Inspection- Packing- Inspection- Delivering |
| Mold | Private Mold |
| Mold Cavity | Customized |
| Machine | Arburg LSR Injection Molding Machine 420C |
| Machine tonnage | 120T |
| Workshop | Class 100,000 clean optical workshop and class 10,000 light performance inspection room |
| MOQ | 1,000pcs/ size |
| Application | Led Projector Lighting, Digital Projector Lighting, Medical Devices |
| Intercoms | EXW, FOB, CIF, DDP, Or Delivery To Assembly China Factories |
Application
silicone lens for Medical Devices
silicone lens for projector
Product Information
Liquid injection molding led projector lens resistant to UV light and microcracking, made of super transparent and flame resistant optical liquid silicone raw materials, hardness is 80 Shore A, mold type is LSR Injection Molding.
● Comparing to PC or PMMA, the transparency and dispersibility of silicone led projector lens is better.
● Under harsh conditions, the color is very stable even under temperature over 150℃.
● With excellent processing properties, especially in LED lighting , the manufacture led projector lens can achieve various complex and lightweight designs.
● Anti-yellowing effect is perfect even after 3000 hours 85℃/ 85% Aging testing.
● Hopewell has a professional team, both the mold making team and LSR injection molding team, to assess design feasibility and trial production stability, also the successful experience to ensure the project to be launched successfully.
● Surface finish can achieve to A1.
Equipment For Led Projector Lens
| S.N. | Equipment Name | Equipment Model | Qty. | Unit | Usage |
| 1 | Horizontal Liquid Silicone Injection Molding Machine | SUMITOMO 50T | 2 | Set | 39 Sets Production Equipment |
| 2 | Horizontal Liquid Silicone Injection Molding Machine | ARBURG 420C-100T | 5 | Set | |
| 3 | Vertical Liquid Injection Molding Machine | 50T | 2 | Set | |
| 4 | Vertical Liquid Injection Molding Machine | 85T | 4 | Set | |
| 5 | Vertical Liquid Injection Molding Machine | 100T | 3 | Set | |
| 6 | Vertical Liquid Injection Molding Machine | 160T | 17 | Set | |
| 7 | Vacuum Compression Molding Machine | 250T | 6 | Set |
Manufacturing Process
The process of mini led projector lens is as follow:
LSR Injection Molding- Inspection- Deflashing- Inspection- Dust Free- Inspection- Packing- Inspection- Delivering
Packaging
For led projector lens in china, to keep the product clean and not deformed while in transportation and in storage, normall, the packaging as follow.
1pc per PE film, 10pcs/ Blister Tray, 20 Trays/ Carton （Quantities will vary due to product sizes are different）
FAQ
1
Are you a manufacturer or a trading company?
We're a manufacturer of silicone molding products, with about 10,000 square meters production workshops.
2
Can your factory design optical silicone led lens?
We regret that we mainly do OEM designs, we don't have product designers to design silicone led lens.
3
What's the maximum length for silicone led lens can you make?
For now, the max. length we can make is 530mm.
4
What should be offered for customize liquid silicone led lens?
Please provide 3D and 2D drawings with performance and tolerance requirements.
5
Can I talk to your engineers?
Yes, we can set up a meeting through Google meet or Teams, so you can communicate with our engineers directly.
6
What's the level of your clean production workshop?
Currently, for Liquid Injection Molding, the workshop is Class 100,000, while for plastic, our factory has Class 10,000, or even Class 1,000 clean workshops.
7
Why we should choose your factory to be your partner for LSR injection molding silicone lens?
With a professional optics doctors and masters to offer technical support, from the very beginning to evaluate the feasibility of your design to mass production. Also, our factory has many advanced and imported mold making equipment, silicone injection molding and performance inspection equipment.
8
Can I visit your factory?
Yes, highly welcome to visit us. Please contact our sales to schedule the timing.
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Get in Touch
Mob.: +86 151 1847 9234
E-mail: rosie@siliconinjection.com
Skype: rosie@siliconinjection.com
WhatsApp: +86 151 1847 9234
